Features and Configuration
Quick Die Change with Front Draw Bar
Reinforced Toggle Design
Mold clamping unit adopts Five-dot type toggle design, which optimized structure of connecting road and enhanced sports properties.
The steel bushing of hinge pin adopts alloy steel bushing (oil lubrication exist simultaneously),which reduce times of lubrication and prevent locking of toggle when no oil .
Die Platen and Tie Bar System
The optimization design of die platens have been carried out multiple times through analysis of element software, then strengthening design (increased thickness and support ribs of castings ), which both guarantee the service life of die platen and mold. The tie rods of each machine have passed the test by professional testing organization, to ensure the deflection of tie rod within reasonable scope during the operation of machine.
New Generation Stable and Reliable Injection System
Using 17.5Mpa system pressure, the maximum dry shot speed reaches to 8-9.5m/s, the injection force increases about 5-8%, it is more easier to molding to products with thin wall or high requirement on air tightness and surface finish, to reduce porosity of die castings effectively , especially suitable for automotive castings and stress castings.
Hydraulic System
Adopt fast differential regeneration clamping oil circuit system, the opening and clamping action runs smoothly and quickly, and improves production efficiency;
Equipped with abundant hydraulic core-pulling groups;
There is a set of fixed molds and moving molds, which are designed for molds with special requirements to improve the air tightness and strength of die castings;
Double-cylinder hydraulic ejection design provides balanced ejection force and reduces the factors of product ejection deformation;
Use reliable brand hydraulic components (Tokyo, Yuken, etc.).
Electrical control systems
Siemens control system and Siemens touch screen, easy to control, rich function pages, to meet the control of die-casting process.
Powerful parameter storage function, up to 60 sets of mold parameters can be stored, which is convenient for future production call, improves
roduction efficiency, and maintains consistent product quality.
The fuselage line is made of oil-resistant and temperature-resistant and outer steel wire protection wire. Even in harsh environments, it is well
rotected to ensure normal production.
The line connecting the fuselage and the main control box adopts aviation plug, which is safe and reliable, and easy to maintain.
Automatic centralized lubrication system
Central automatic lubrication system, timing lubrication toggle to improve mechanical life and reduce maintenance.
Servo energy saving system
Servo power system design, energy saving 45 -75%,system pressure and flow double closed-loop control, quick reaction, the machine runs more smoothly.
Electric control valve system
The electric control valve achieves higher precision in injection speed control.
Convenient and labor-saving adjustment .
New Tower Type Central Melting and Holding Furnace
Automation Solution of Die Casting Machine
1 RV Ladle
2 High Speed Sprayer
3 Abb Insert and Extract Robot
4 Infrared Detection
5 4 Station Air cooling
6 Oil Pressure Precision Cutting
7 Secondary positioning Device
8 Puzzle Feeder
9 Insert Conveyor Belt
10 Slage Bag Collection
We provide full solution about your die casting, such as die-casting workshop design, machine model recommendation, mold design, die casting machine, automatic peripherals and accessories, machining after die casting, after-sales service, training on your staff etc.
To save our customer's cost, we provide full technical support and online guidance free of charge, and answer questions related to operation and maintenance. If customer needs our technician go to your factory for machine installation and commissioning and training, our customer should be responsible for the round-trip air-tickets, visa, personal safety, local accommodation and transportation and the travel subsidy on this technician.
| ITEM |
UNIT |
DC1000T |
| Clamp Fore |
KN |
10000 |
| Clamping stroke |
MM |
880 |
| Ejecting Force |
KN |
500 |
| Ejection Stroke |
MM |
200 |
| Mold thickness |
MM |
450-1150 |
| Platen Size (w*h) |
MM |
1620*1620 |
| Diameter of die bar |
MM |
200 |
| Tie bar spacing(w*h) |
MM |
1030*1030 |
| Force of shot |
KN |
805 |
| Stroke of shot |
MM |
850 |
| Plunger diameter |
MM |
90/100/110/120 |
| Shot Weight/Al |
KG |
10/12.5/15/18 |
| Shot Weight/Mg |
KG |
7.2/9/10.8/12.90 |
| Casting Pressure (Intensify) |
Mpa |
126.102.84.71 |
| Casting area |
CM2 |
790-1390 |
| Max Casting area |
CM2 |
2500 |
| Injection Position |
MM |
-100 , -300 |
| Launch distance of shot head |
MM |
300 |
| Shot chamber flange diameter |
MM |
240 |
| Shot flange protruding plate height |
MM |
20 |
| Power of Motor |
KW |
45 |
| System working pressure |
MPa |
16 |
| Oil Tank Volume |
L |
1500 |
| Weight of Machine |
KG |
70 |
| Size of Machine |
M |
10*3.3*3.7 |
Each of our machines has a final test time over 72 hours before leaving the factory,
Ensure that every detail is done to the extreme,
On the premise of ensuring the stability and durability of the machine.
Create more efficient and energy-saving products.
ShiMi die casting machines are widely used to automobile parts, lighting, motor, sport equipment, electric tools, home appliances, bicycles, gas applicances,etc.
Guangdong ShiMi Intelligent Equipment Co., Ltd. is a professional manufacturing enterprise engaged in research and development, manufacturing, sales and export of cold and hot chamber die-casting machines, vertical die-casting machines and semi-solid die-casting machines. Since founded in 2009, relying on professional R&D team, combing with advanced die-casting machine manufacturing process at home and abroad, ShiMi independently R&D to produce hundred types of high-performance, high-stability and reliable machines, by staying ahead in this industry, making company have a rapid development, and it has invested in a new production base in Enping city ,Guangdong in 2022 , covering an area of 23000 square meters.
ShiMi has the R&D and manufacturing capabilities to produce Heavy Type die casting machines, through the high-precision processing equipment, top-notch testing instruments in the industry, rigorous assembly technology and international well-known components, improving the overall level of machines and core competitiveness. From raw materials, machining , welding, assembly, commissioning to final inspection, ShiMi has complete production and quality control system.
The final inspection time of each die casting machine is more than 72 hours before leave factory, to ensure that every detail to be the utmost, to create more efficient, energy-saving die-casting machines under precondition of stability and durability of machines.
We provide customers with one-stop solution for free of charge, from workshop layout, selection of machine models, die design, die casting process, full automatic peripherals to further machining after die-casting .
High Performance Cold Chamber Die Casting Machine Series DC1000T
+ Maximum idle shot speed > 8m/s
+ Pressure build up time ≤15ms
Low-speed stage: It can be accurately controlled to avoid the air involved in gas accumulation.
High speed stage: Can quickly reach high speed, effectively control the filing time and casting molding effect.
Pressure-boosting stage : the pressurization speed, speed can be changed according to the process to strengthen the casting density without causing deformation.
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