Shimi DC300t Cold Chamber Die Casting Machine for Aluminum Alloy

• Customization: Available
• After-sales Service: Provided
• Warranty: One Year
• Model NO.: DC300T
• Structure: Horizontal
• Clamping Force: 3000kN
• Platen Size: 900*900mm
• Tie Bar Spacing: 580*580mm
• Shot Weight/Al: 1.57/2.2/3.0kg
• Mold Thickness: 250-700mm
• Transport Package: Wooden / Iron Pallet
• Specification: DC300T
• Trademark: SHIMI
• Origin: China
• HS Code: 84543010
• Production Capacity: 500 Pieces/Year

Product Description

GUANGDONG SHIMI INTELLIGENT EQUIPMENT CO.,LTD


SHIMI DC300 Cold Chamber Die Casting Machine for Aluminum


Clamping system
Four large bar guide pillars, using high-tensile steel as raw materials, the surface is hardened by high-frequency heat treatment, and the outer layer is re-plated with hard chrome, which has high wear resistance and prolongs the service life of the machinery.
The three major formwork and machine hinges are made of high-strength ductile iron and double-toggle connecting rod five-point expansion structure to provide strong clamping force.
The clamping action is divided into multi-level pressure and speed control and low-pressure clamping protection function.
Double-cylinder hydraulic ejection design provides balanced ejection force and reduces the factors of product ejection deformation.
Adopt central electric lubrication system, advanced point-by-point quantitative lubrication. Ensure that the lubrication points near and far are evenly lubricated, and there are liquid level and pressure alarm functions to ensure the good lubrication effect of the machine.
The fixed plate and moving plate are equipped with mold cooling water contacts, which are convenient for installation and operation.
 

Hydraulics
Adopt fast differential regeneration clamping oil circuit system, the opening and clamping action runs smoothly and quickly, and improves production efficiency.
Equipped with abundant hydraulic core-pulling groups, 1 group of hydraulic core-pulling valve shaping plate and 1 group of moving plate are standard; 2 sets of shaping plates and moving plates can be selected each.
There is a set of fixed molds and moving molds, which are designed for molds with special requirements to improve the air tightness and strength of die castings.
Double-cylinder hydraulic ejection design provides balanced ejection force and reduces the factors of product ejection deformation.
Use reliable brand hydraulic components (Tokyo, Yuken, etc.).

 

Injection system

Two independent high-speed and booster accumulators are adopted, each with sufficient storage capacity, and the high-speed and pressurization do not affect each other to ensure stable injection force.

The slow injection is controlled by an electric proportional valve, which is sensitive and stable.

The injection action is controlled by multi-stage speed, which is suitable for various mold product process requirements.

Wide injection speed adjustment range, slow injection speed 0.1-1.4m/s.

High-speed injection: The maximum air injection speed >= 8.5m/s. Guarantee of high-quality castings.

Active check pressurization system: short pressure construction time, small pressure impact, high repeatability. It is suitable for the production of high-density castings.

Built-in pressurized piston structure improves action response, improves the integrity of the injection system, and reduces oil leakage points.

Multi-injection position lifting, suitable for the production of molds with different structures.

Dual-proportional control hydraulic power system

Dual-proportional control of the hydraulic system, intelligent dynamic operation, clear high-pressure throttling, reduce oil temperature.
Dual proportional control hydraulic system, pressure and speed can be adjusted.
Improve the stability of the whole machine and ensure the product quality.
Flexible and smooth action conversion, reduce the impact of action, and prolong the service life of machinery and molds.

 

Electrical control systems

Siemens control system and Siemens touch screen, easy to control, rich function pages, to meet the control of die-casting process.
Powerful parameter storage function, up to 60 sets of mold parameters can be stored, which is convenient for future production call, improves production efficiency, and maintains consistent product quality.
The fuselage line is made of oil-resistant and temperature-resistant and outer steel wire protection wire. Even in harsh environments, it is well protected to ensure normal production.
The line connecting the fuselage and the main control box adopts aviation plug, which is safe and reliable, and easy to maintain.
 

DC 300T Configuration 

1. Servo drive hydraulic system: 30%-60% power saving than conventional motor, production speed is about 20% higher than conventional machine, and the pressure is more stable. (For option)
2. Double proportional control hydraulic system: Double proportional control hydraulic system, pressure and speed can be adjusted.
3. Omron control system or Siemens control system
4. Contactless switch for injection stroke.
5. Quick clamping function.
6. Core pull configuration.
7. Injection pressurization.
8. Lifting of the injection table.
9. Machine hinge lubrication device.

Hydraulic Brand List

1. Siemens PLC Controller
2. Siemens 7" or 10" touch screen
3. Air Switch, button Switch and AC Contactor are Schneid
4. Hydraulic Valves are Yukan Japan
5. Servo Motor: Modrol, China
6. Servo Pump: Sumitomo, Japan
7. Lubricate oil pump: Herg, Sino-Japanese joint venture

Warranty:
We provide one year warranty for machine.

After-sales service:
To save our customer's cost, we provide full technical support and online guidance free of charge. and answer questions related to operation and maintenance. If customer needs our technician go to your factory for machine installation and commissioning and training, our customer should be responsible for the round-trip air-tickets, visa, personal safety, local accommodation and transportation and the travel subsidy on this technician.

Technical Parameters 
 

ITEM	UNIT	DC 300T
Clamp Fore	KN	3000
Clamping stroke	MM	460
Ejecting Force	KN	220
Ejection Stroke	MM	105
Mold thickness	MM	250-700
Platen Size (w*h)	MM	900*900
Diameter of die bar	MM	110
Tie bar spacing(w*h)	MM	580*580
Force of shot	KN	370
Stroke of shot	MM	430
Plunger diameter	MM	50-60-70
Shot Weight/Al	KG	1.57/2.2/3.0
Shot Weight/Mg	KG	1.1/1.57/2.0
Casting Pressure (Intensify)	Mpa	162/113/83
Casting area	CM2	182/262/358
Max Casting area	CM2	780
Injection Position	MM	0, -160
Launch distance of shot head	MM	150
Shot chamber flange diameter	MM	110
Shot flange protruding plate height	MM	10
Power of Motor	KW	22
System working pressure	MPa	14
Oil Tank Volume	L	800
Weight of Machine	KG	11500
Size of Machine	M	6.4*1.5*2.7

Packing and Delivery 


Each of our machines has a final test time over 72 hours before leaving the factory,
Ensure that every detail is done to the extreme,
On the premise of ensuring the stability and durability of the machine.
Create more efficient and energy-saving products.

Products Applications 

ShiMi die casting machines are widely used to automobile parts, lighting, motor, sport equipment, electric tools, home appliances, bicycles, gas applicances,etc.


Company Profile


Guangdong ShiMi Intelligent Equipment Co., Ltd. is a professional manufacturing enterprise engaged in research and development, manufacturing, sales and export of cold and hot chamber die-casting machines, vertical die-casting machines and semi-solid die-casting machines. Since founded in 2009, relying on professional R&D team, combing with advanced die-casting machine manufacturing process at home and abroad, ShiMi independently R&D to produce hundred types of high-performance, high-stability and reliable machines, by staying ahead in this industry, making company have a rapid development, and it has invested in a new production base in Enping city ,Guangdong in 2022 , covering an area of 23000 square meters.

ShiMi has the R&D and manufacturing capabilities to produce Heavy Type die casting machines, through the high-precision processing equipment, top-notch testing instruments in the industry, rigorous assembly technology and international well-known components, improving the overall level of machines and core competitiveness. From raw materials, machining , welding, assembly, commissioning to final inspection, ShiMi has complete production and quality control system.

The final inspection time of each die casting machine is more than 72 hours before leave factory, to ensure that every detail to be the utmost, to create more efficient, energy-saving die-casting machines under precondition of stability and durability of machines.

We provide customers with one-stop solution for free of charge, from workshop layout, selection of machine models, die design, die casting process, full automatic peripherals to further machining after die-casting .