180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process

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  • 180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
  • 180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
  • 180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
  • 180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
  • 180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
  • 180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
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  • Overview
  • Features and Configuration
  • Peripheral Equipment
  • Product Parameters
  • Products Application
  • After Sales Service
  • Company Profile
  • Packaging & Shipping
  • Our Advantages
Overview

Basic Info.

Model NO.
DC180
Structure
Horizontal
Clamping Force
1800kN
Clamping Stroke
350mm
Injection Force
255kN
Injection Stroke
340mm
Ejecting Force
110kN
Ejecting Stroke
85mm
Tie Bar Spacing
486*486mm
Transport Package
Pallet
Specification
DC180T
Trademark
SHIMI
Origin
China
HS Code
8454301000
Production Capacity
500 Pieces/Year

Product Description

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
Cold Chamber Die Casting Machine for Making aluminum Parts 180Ton
aluminum Die Casting Machine DC180Ton Cold Chamber Fast Injection

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process

Features and Configuration

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
Injection system

Two independent high-speed and booster accumulators are adopted, each with sufficient storage capacity, and the high-speed and pressurization do not affect each other to ensure stable injection force.

The slow injection is controlled by an electric proportional valve, which is sensitive and stable.

The injection action is controlled by multi-stage speed, which is suitable for various mold product process requirements.

Wide injection speed adjustment range, slow injection speed 0.1-1.4m/s.

High-speed injection: The maximum air injection speed >= 8.5m/s. Guarantee of high-quality castings.

Active check pressurization system: short pressure construction time, small pressure impact, high repeatability. It is suitable for the production of high-density castings.

Built-in pressurized piston structure improves action response, improves the integrity of the injection system, and reduces oil leakage points.

Multi-injection position lifting, suitable for the production of molds with different structures.

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
Hydraulic System

Adopt fast differential regeneration clamping oil circuit system, the opening and clamping action runs smoothly and quickly, and improves production efficiency.

Equipped with abundant hydraulic core-pulling groups, 1 group of hydraulic core-pulling valve shaping plate and 1 group of moving plate are standard; 2 sets of shaping plates and moving plates can be selected each.

There is a set of fixed molds and moving molds, which are designed for molds with special requirements to improve the air tightness and strength of die castings.

Double-cylinder hydraulic ejection design provides balanced ejection force and reduces the factors of product ejection deformation.

Use reliable brand hydraulic components (Tokyo, Yuken, etc.).

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
Electrical control systems

Siemens control system and Siemens touch screen, easy to control, rich function pages, to meet the control of die-casting process.

Powerful parameter storage function, up to 60 sets of mold parameters can be stored, which is convenient for future production call, improves production efficiency, and maintains consistent product quality.

The fuselage line is made of oil-resistant and temperature-resistant and outer steel wire protection wire. Even in harsh environments, it is well protected to ensure normal production.

The line connecting the fuselage and the main control box adopts aviation plug, which is safe and reliable, and easy to maintain.

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
Servo drive and single proportional control hydraulic power system
Intelligent dynamic operation, high energy saving rate, clear high pressure throttling, reduce oil temperature.
Servo drive has fast response speed.
Single-proportional control of the hydraulic system, intelligent dynamic operation, clear high-pressure throttling, reduce oil temperature.
Single-proportional control hydraulic system, pressure and speed can be adjusted.
Improve the stability of the whole machine and ensure the product quality.
Flexible and smooth action conversion, reduce the impact of action, and prolong the service life of machinery and molds.
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
Clamping system
Four large bar guide pillars, using high-tensile steel as raw materials, the surface is hardened by high-frequency heat treatment, and the outer layer is re-plated with hard chrome, which has high wear resistance and prolongs the service life of the machinery.
The three major formwork and machine hinges are made of high-strength ductile iron, and the five-point expansion structure of the toggle connecting rod provides strong clamping force.
The clamping action is divided into multi-level pressure and speed control and low-pressure clamping protection function.
The hydraulic ejection design of the cylinder provides balanced ejection force and reduces the factors of product ejection deformation.
Adopt central electric lubrication system, advanced point-by-point quantitative lubrication. Ensure that the lubrication points near and far are evenly lubricated, and there are liquid level and pressure alarm functions to ensure the good lubrication effect of the machine.
 

Peripheral Equipment

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process

Five Link Automatic Ladle Machine                             Double-Servo Automatic Extractor Machine                  Automatic Servo Spraying Machine

Item Brand
PLC and module Siemens
HMI Siemens
Frequency converters Delta
Encoder Koyo
Gearbox GONGJI
Servo Inovance
We provide full solution about your die casting, such as die-casting workshop design, machine model recommendation, mold design, die casting machine, automatic peripherals and accessories, machining after die casting, after-sales service, training on your staff etc.

Product Parameters

 
ITEM UNIT DC 180T
Clamp Fore KN 1800
Clamping stroke MM 350
Ejecting Force KN 110
Ejection Stroke MM 85
Mold thickness MM 200-520
Platen Size (w*h) MM 720*720
Diameter of die bar MM 85
Tie bar spacing(w*h) MM 486*486
Force of shot KN 255
Stroke of shot  MM 340
Plunger diameter MM 40/50/60
Shot Weight/Al KG 0.6/0.9/1.3
Shot Weight/Mg KG 0.4/0.6/0.9
Casting Pressure (Intensify) Mpa 202/129/90
Casting area CM2 85/135/195
Max Casting area CM2 430
Injection Position MM 0, -80
Launch distance of shot head MM 120
Shot chamber flange diameter MM 110
Shot flange protruding plate height MM 10
Power of Motor KW 15
System working pressure MPa 14
Oil Tank Volume L 600
Weight of Machine Ton 6.5
Size of Machine M 5.2*1.3*2.6

Products Application

ShiMi die casting machines are widely usad to autormncbile parts, ighting, motor, sport equipment, electic toauls, home appliances, icycles,gasappliances, ships and many other hardhware products. 

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
 
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
 
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
 

After Sales Service

To save our customer's cost, we provide full technical support and online guidance free of charge, and answer questions related to operation and maintenance. If customer needs our technician go to your factory for machine installation and commissioning and training, our customer should be responsible for the round-trip air-tickets, visa, personal safety, local accommodation and transportation and the travel subsidy on this technician.

Company Profile

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process

Guangdong Shimi Intelligent Equipment Co., Ltd is a professional manufacturing enterprise engaged in research and development, manufacturing, sales and export of cold chamber, hot chamber, and vertical die casting machines, Founded in 2009, the company has been relying on a professional R&D team. Combining advanced die-casting machine production and manufacturing processes at home and abroad.ShiMi Has independently researched and developed hundreds of reliable products with high performance and high stability. ShiMi company has achieved rapid development. And it has invested a new production base in Jiangmen, Guangdong in 2022,Covering an area of 23000 square meters.

Packaging & Shipping

 

180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
180 Ton Aluminum Alloy Cold Chamber Die-Casting Machine Metal Casting Process
 

Our Advantages

High Performance Cold Chamber Die Casting Machine Series DC180T

+ Maximum idle shot speed > 9m/s
+ Pressure build up time 15ms

Low-speed stage: It can be accurately controlled to avoid the air involved in gas accumulation.
High speed stage: Can quickly reach high speed, effectively control the filing time and casting molding effect. 
P
ressure-boosting stage : the pressurization speed, speed can be changed according to the process to strengthen the casting density without causing deformation.

 

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